As Europe strengthens its regulatory framework for road transport safety, dangerous goods (“DG”) in road freight—especially electric bikes, e-scooters, lithium batteries, energy-storage systems and powered devices—are becoming a core compliance topic for shippers, freight forwarders and cross-border e-commerce.
This article provides a clear and practical introduction to:
How dangerous goods are classified under ADR
Transport requirements for each category
Special rules for electric vehicles, lithium batteries and battery-powered devices
Key compliance checkpoints for shippers using truck-based delivery (“卡派”) across Europe
1. What is ADR and Why It Matters in Europe?
ADR (The European Agreement concerning the International Carriage of Dangerous Goods by Road) governs the handling, packing, marking, documentation and transport conditions of dangerous goods by road across Europe.
For all cross-border trucking inside the EU/EEA and the UK, ADR compliance is mandatory.
If your shipment contains hazardous materials—even partially—failure to comply can result in:
Refused pick-up
Fines from local authorities
Truck detention or return
Delayed delivery, high extra costs
Insurance rejection in case of loss or damage
2. ADR Dangerous Goods Classification (9 Classes)
ADR divides dangerous goods into nine classes, based on the type of hazard:
| Class | Category | Typical Examples |
|---|
| 1 | Explosives | Fireworks, ammunition |
| 2 | Gases | Aerosols, butane, propane |
| 3 | Flammable liquids | Paint, solvents, alcohol |
| 4.1 / 4.2 / 4.3 | Flammable solids, self-heating materials, water-reactive substances | Matches, metal powders |
| 5.1 / 5.2 | Oxidizing substances & organic peroxides | Peroxide kits, chemicals |
| 6.1 / 6.2 | Toxic & infectious substances | Toxic chemicals, medical samples |
| 7 | Radioactive materials | Medical isotopes |
| 8 | Corrosive substances | Acids, batteries with liquid electrolyte |
| 9 | Miscellaneous dangerous goods | Lithium batteries, magnetized materials |
Among all categories, Class 9 is currently the most relevant for cross-border e-commerce and general freight—largely because lithium batteries, energy-storage systems, electric tools and e-mobility equipment all fall under Class 9.
3. Focus: Lithium Batteries & E-Mobility Products (Class 9)
Lithium batteries and battery-powered equipment are now among the most heavily regulated dangerous goods in Europe due to fire risks, thermal runaway, and high energy density.
3.1 Common UN Numbers in European Road Transport
| Product Type | UN Number | Category |
|---|
| Stand-alone lithium-ion batteries | UN3480, Class 9 | Fully regulated DG |
| Lithium-ion batteries packed with equipment (PWE) | UN3481, Class 9 | DG (some exemptions) |
| Lithium-ion batteries contained in equipment (CIE) | UN3481, Class 9 | DG (some exemptions) |
| Electric vehicles / e-mobility devices | UN3171 / UN3556 | Varies by battery type |
| Energy storage systems (ESS) / large battery packs | UN3480, Class 9 | Strict DG |
| Lithium metal batteries | UN3090 / UN3091 | DG, more restrictive |
3.2 New European Trend:
Electric bikes, scooters, e-tools increasingly classified as UN3556
Starting 2024–2025, many carriers (DHL, DPD, UPS, FedEx, road freight operators) require:
Electric mobility devices / powered personal transporters to use UN3556 – Lithium batteries contained in equipment, vehicles / devices instead of UN3171 or UN3481.
This means:
4. When Are Lithium Batteries Exempt From Full ADR? (Small Battery Exemptions)
ADR provides exemptions for small lithium batteries IF the shipment meets Special Provision 188 (SP188):
To qualify, each battery must be:
≤ 100 Wh for lithium-ion
≤ 2 g lithium content for lithium-metal
Must pass UN38.3 testing
Must be short-circuit-protected
Must be properly packed
Must have compliant labels
If all conditions are met, the shipment becomes “Excepted Lithium Batteries”, allowing:
BUT many European truck carriers set stricter rules than ADR.
For example:
Some reject ANY standalone lithium batteries
Some only accept “contained in equipment”
Some require MSDS and test reports even when exempt
Some ban ADR DG to certain countries (e.g., Nordics, islands, UK)
Always check carrier-specific restrictions before shipping.
5. Key Transport Requirements for Dangerous Goods in European Road Freight
5.1 Packaging Requirements
All DG must meet ADR Part 4 & 6 requirements:
UN-certified packaging (for fully regulated DG)
Inner protection preventing movement / short circuit
No leakage
Impact-resistant outer packaging
Proper overpack labelling if applied
For lithium batteries: terminals insulated + no damage allowed
5.2 Labelling Requirements
Packages must include:
The correct UN number (e.g., UN3481)
Class hazard label (Class 9 battery label if applicable)
Proper shipping name (e.g. “Lithium Ion Batteries Contained in Equipment”)
Handling labels for lithium batteries
Cartons must NOT display:
5.3 Documentation Requirements
Typical required DG documentation includes:
ADR Dangerous Goods Transport Document
MSDS (Safety Data Sheet)
UN38.3 test summary
Battery manufacturer test report
Cargo description matching labels and invoice
5.4 Carrier Restrictions (Important!)
Many European groupage / LTL carriers do NOT accept ADR dangerous goods, especially:
Nordic lanes (Sweden, Norway, Finland)
UK
Certain island regions
All parcel networks (UPS/DPD/DHL small package)
Platforms like 德豪卡派 Teknihall Trucking will indicate:
Whether a lane supports dangerous goods
What type of DG is accepted
Whether additional documents are required
6. Electric Vehicles, E-Mobility & Powered Devices
(The Most Complex Category Today)
6.1 What Products Fall Into This Category?
Electric bicycles (E-Bike)
Electric scooters
Hoverboards
E-Motorcycles
Electric tools & machinery
Garden equipment (lawnmowers, trimmers, etc.)
Cleaning machines / industrial scrubbers
Robots & automated equipment
Any “powered device” containing a rechargeable battery
6.2 Key Requirements
To transport in Europe, the product must:
Use batteries conforming to UN38.3
Have MSDS + battery test documents
Use UN3556 (in many cases)
Ensure battery is installed inside device
Battery must be switched off, protected, non-damaged
No visible swelling, no leakage, no cracks
If the battery is removable:
6.3 Bigger Battery Packs (Energy Storage / ESS)
These fall under UN3480, the strictest category:
Requires full ADR compliance
Requires UN packaging
Requires experienced DG carriers
Cannot move through groupage or standard LTL networks
7. What Shippers Must Do Before Booking European “卡派”
Checklist for Dangerous Goods Compliance
(1) Identify DG Classification
(2) Ensure Documentation Is Complete
(3) Prepare Packaging
(4) Confirm Lane & Carrier Acceptance
Not all European carriers accept DG
Some lanes have full bans
Some only accept Class 9 with special conditions
(5) Label Correctly
(6) Declare accurately
Never declare battery goods as “general cargo”—European carriers cross-check and may impose penalties, return freight, or blacklist accounts.
8. Summary: What Matters Most for European Dangerous Goods Road Transport
ADR governs all road DG in Europe
Class 9 (lithium batteries & powered devices) is the most common DG in modern logistics
SP188 exemption exists, but carriers may impose stricter rules
Many European lanes prohibit DG or limit DG categories
Electric mobility products (E-Bike, scooter, ESS) increasingly use UN3556
Proper packaging, documents and labelling are mandatory
Booking a DG-capable carrier is essential—NOT all truckers can transport DG
Platforms like Teknihall Trucking help match DG-compatible carriers and manage compliance